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Elements and Performance Criteria

  1. Confirm product specifications
  2. Select appropriate materials/process to produce the desired composite product
  3. Lay up or mould the laminate
  4. Anticipate and solve problems

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling, hazardous materials and product specifications

Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

test procedures

technical specifications

technical drawings

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include:

moulds

hand mixing tools, such as stirrers

knives and cutters to trim fibres

hand application tools, such as rollers, trowels and brushes

relevant personal protective equipment (PPE).

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

working at heights

working in confined spaces

weight, shape, volume of materials to be handled

hazardous products and materials

rotational equipment or vibration

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

smoke, dust or other atmospheric hazards

high temperatures

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

machinery, equipment and product mass

other hazards that might arise.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret technical information, product specifications, material labels and safety data sheets (SDS)

interpret corrosion resistance and fire retardance data/tables

confirm specifications and special requirements with client

determine materials and process that will meet product specifications and special requirements

confirm suitability of combination of materials and process to meet requirements

prepare for and apply laminate materials to the mould/structure

monitor key variables, including:

surface finish

colour

thickness

product integrity and general conformance to specifications

apply technical knowledge to recognise, anticipate and rectify quality, materials and process problems within area of responsibility

make adjustments to remedy faults and nonconformity

identify hazards and apply relevant hazard controls

communicate effectively with team/work group and supervisors

complete workplace records.


Knowledge Evidence

Must provide evidence that demonstrates knowledge relevant to their job sufficient to fulfil their job role, including knowledge of:

types of materials, techniques and equipment used in construction of:

chemical resistant laminates

fire retardant laminates

wet area applications

application of special purpose products across sectors and impact on product/process/materials requirements

factors which may affect product quality or production output and appropriate remedies

characteristics of materials and their behaviour in relation to process conditions and stages of production

critical materials properties and process variables in relation to the process requirements and the end product

materials properties and production processes for special-purpose products, including:

waterproofing

alkali and acid resistance

heat resistance

fire retardancy

smoke generation

abrasion resistance

cold weather performance and curing

material and equipment conditions which may lead to out-of-specification production

impact of variations in raw materials and equipment operation in relation to final product

changes to materials at various stages of production

quality requirements at each production stage

routine and non-routine problems that may arise, the range of possible causes and appropriate actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.